Transcription

Technical ManualPart 5: Proprietary Fixing & Bracketsand Surface Finishes

kets8.1CSR Hebel Fixing GuideThis guide has been produce to assist inthe selection of the appropriate fixing foruse with CSR Hebel AAC. The choice offixing is dependent upon the application,loading requirements and finish. Thefixings detailed in this guide are availablethrough a CSR Hebel distributor, somemajorhardwareoutlets,orthemanufacturer of the particular fixing. A listof contact details is provided.8beingdeveloped.Thison-goingdevelopment may result in changes toproductspecifications,rangeandperformance characteristics from time totime. Therefore, it is important that theuser of this guide ensure that they arein possession of the latest informationby:IntroductionCSR Hebel produces lightweight productsmanufactured from CSR Hebel autoclavedaerated concrete (AAC). AAC has acellular structure of extremely small, welldispersed air pockets, formed from aliberated gas during the manufacturingprocess.8 For CSR Hebel fixings and brackets,visiting the CSR Hebel website; or For proprietary fixings by others,contact the manufacturer or visit theappropriate website.Fixing selectorThe CSR Hebel building systems andproducts, as well as proprietary productsby other manufacturers, are continuouslyDetermine the grade of fixing (Selectiontable) to suit your application and select afixing (Types of Fixing Table). Use ‘DesignTables’ to check the adequacy of the fixingand contact the manufacturer forconfirmation.Note: 1kN is slightly less than 100kg.Selection of Grade of FixingGrade of FixingApplicationLight DutySkirtings, coat hooks, small light fittings, towel rails,mirrors, picture & painting hangings, pipe brackets,carpet smooth edge.Medium DutyHeavy DutyWorking (Permissible) LoadsApprox. Load (kg) 20Mirrors, large light fittings, door & window framing,plasterboard, shelving, lightweight cupboards &fittings, meter box, tool rack, curtain tracks & rods,towel rails.0.2 - 0.520 - 50Grab rails, hand rails, cisterns, clothes dryers, handbasin, sinks, heavy cupboards.0.5 - 2.050 - 200Section 8Load (kN) 0.2CSR Hebel Technical Manual January 20068.1

kets88Types of Fixings and SupplierTable/FastenerSupplierPage NumberLight Duty FixingsGalvanised Clasp NailHardware Store8.4Coarse Thread ScrewHardware Store / Screw Manufacturer – Distributor8.4Helifix TurboFastHelifix8.5Hilti HGN gas concrete anchorHilti8.6Hilti HPS-1 impact anchorHilti8.13Mungo Multi Plug Nylon MUMungo Nylon Plug MNPowers FastenersPowers Fasteners8.208.19Mungo Nylon Plug Long MNLPowers Fasteners8.19Powers Rubber NutPowers Fasteners8.18Powers Zip It Powers Fasteners8.18Ramset Easy Drive Masonry AnchorRamset Fasteners8.21Ramset Ramplug Masonry AnchorRamset Long Ramplug MasonryAnchorRamset Ultra Long RamplugMasonry AnchorRamset Fasteners8.22Ramset Fasteners8.22Ramset Fasteners8.23TOX-TFS-L Long PlugTOX Fasteners8.24TOX-VLF Framing FixingsTOX Fasteners8.24Fischer Nylon Twist Lock AnchorType-GBSouthern Cross Fasteners8.26Medium Duty FixingsHardware StoreHelifix TurboFastHelifix8.48.5Hilti HRD-U frame anchorHilti8.15Hilti HGN gas concrete anchorHilti8.6Mungo Multi Plug Nylon MUMungo Nylon Frame Plug MB-SPowers FastenersPowers Fasteners8.208.20Ramset Ramplug Masonry AnchorRamset Fasteners8.22Ramset Long Ramplug MasonryAnchorRamset Fasteners8.22Ramset Ultra Long RamplugMasonry AnchorRamset Fasteners8.23TOX-TFS-L Long PlugTOX Fasteners8.24TOX-VLF Framing FixingsTOX Fasteners8.24TOX-MKD Metal Claw PlugFischer Nylon Twist Lock AnchorType-GBTOX Fasteners8.25Southern Cross Fasteners8.26Heavy Duty FixingsHilti HIT-RE 500 injection adhesiveHilti8.10Hilti HIT-HY 150 injection mortarMungo Multi Plug Nylon MUHiltiPowers Fasteners8.78.20Mungo Nylon Frame Plug MB-SPowers Fasteners8.20Power-Fast Plus epoxy injection gelPowers Fasteners8.17KF2 Polyester injection gelPowers Fasteners8.17Ramset Chemical Injection SystemRamset Fasteners8.21TOX-KD-DV Heavy Load ToggleFischer Nylon Twist Lock AnchorType-GBTOX Fasteners8.25Southern Cross Fasteners8.26CSR Hebel Technical Manual January 2006Section 8Galvanised Clasp Nail8.2

kets8Fixing SuppliersCSR Hebel recommends contacting themanufacturer of proprietary fixings for thelocal outlet.Manufacturer Contact DetailsNew South WalesHiltiPh: 131 292Fax: 1300 135 04223 Egerton StreetSilverwater NSW 2128www.hilti.comRamsetPh: 1300 780 063Fax: 1300 556 67671 Carnarvon StreetSilverwater NSW 2128Email: [email protected] Fastenings P/LPh: 1800 022 019Fax: (02) 9881 244410 Wonderland DriveEastern Creek NSW 2766www.macsim.com.auITW BuildexPh: 1300 368 101Fax: 1800 456 4484 Ash RoadHoxton Park NSW 2171www.buildex.com.auVictoriaFischer FastenersPowers FastenersPh: (03) 8787 5888Fax: (03) 8787 5899Factory 3 /205 Abbott RoadDandenong South VIC 3175www.powers.com.auc/o Southern Cross FastenersPh: (07) 5524 3919Fax: (07) 5524 92301/35 Machinery DriveSouth Tweed Heads NSW 2485Email: [email protected] FastenersPh: (03) 9338 3996Fax: (03) 9338 836647 Allied DriveTullamarine VIC 3043Helifix (Aust.) P/LPh: (02) 9368 7707Fax: (02) 9368 7714Level 7,100 William StreetEast Sydney NSW 2011www.helifix.com.auCSR Hebel Technical Manual January 2006CSR Hebel Distributors Contact DetailsThe ‘Contact Details’ of the ‘Distributors’can be obtained by visiting the CSR Hebelwebsite www.hebelaustralia.com.au orcontacting CSR Hebel on 1300 369 448.Section 88.288.3

kets8.388Galvanised Clasp NailGalvanised clasp nails can be used tofasten many items to CSR Hebel. Thegalvanised clasp nail shall have aminimum penetration depth of 50mm. Thiswill give a working pullout load of 0.1kNwith a factor of safety of 5. Nails arehammered directly into CSR Hebel andshould not be pre-drilled.Allowable Capacity of Galvanised Clasp NailsNail 0Applications100880.120.170.29Light Door Frames, Pictures1251100.160.230.39Window Frames1501380.260.370.64Gypsum Board8.4Allowable Pullout (kN)RecommendedCoarse Thread ScrewsCSR Hebel recommends using a 50mmlong x 10 gauge coarse thread screw, withapplicabletypehead,tosecureplasterboard sheeting or fixing metal doorframes.Screw TypeMinimum Embedment(mm)Pullout Working Load (kN)Factor ofSafety 3Macsim : 10G x 60mm coarse thread52 /- 20.27Buildex : 10-12 x 50mm coarse thread40 /- 10.1714-10 x 50mm large head35 (assumed)0.0614-10 x 65mm Type 17 - 20mm edgedist.50 (assumed)0.2414-10 x 65mm Type 17 - 40mm edgedist.50 (assumed)0.3814-10 x 65mm Type 17 - 50mm edgedist.50 (assumed)0.3114-10 x 150mm Type 17750.28100mm HAPES450.29CSR Hebel Technical Manual January 2006Section 8Pullout Capacity of Coarse Thread Screw (Tested by CSR Hebel)8.4

kets8.588HELIFIX TurboFastTurboFast fixings offer a fast, reliable andeconomical method for securing timber tolow density blocks.Principle benefits of TurboFast fixings are: Manufacturedfromstainlesstherefore resist corrosion.steel, No pre-drilling required. No plugs or screws. No problems with splitting of blocks ortimber. Not loosened by over hammering. Straight fixing recommendednailing not required.–skew Reduced installation cost. Power installer available for rapid fixing. For fixing timber door and windowframes, skirtings, architraves, battens and trims.Also decorative AAC facings and trims to Hebel.TurboFast Strength CapacitiesEmbedmentWorking Load (kN) (Factor of Safety 3)Diameter 00.46-8500.29-880-0.288900.470.3181200.56-Section 8TurboFastCSR Hebel Technical Manual January 20068.5

kets8HILTI Product SpecificationsSection 88.68CSR Hebel Technical Manual January 20068.6

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Proprietary Fixings & Brackets88Section 8Proprietary Fixings & BracketsCSR Hebel Technical Manual January 20068.17

kets8POWERS Product SpecificationsSection 88.78CSR Hebel Technical Manual January 20068.18

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ckets8.8Ramset ProductSpecifications8chemical injection systems are performedin accordance with the manufacturer’sspecification.Important: Ensure the drilled hole iscompletely free of AAC dust prior toinstalling the bonding agent.Ramset Chemical Injection SystemCSR Hebel recommends thatpreparation and installation ofthetheCapacity of Ramset Chemical Injection SystemAnchorPartNo.M10130M12160Anchor SizeRecommended Working LoadsEdge(Safety factor 3:1)Distance(mm)Dia.(m Length(m Dia.(mm) Length(m Tensile Load (kN) Shear Load (kN)m)m)m)AACAAC Compressive Tension ShearCompressiveStrength (MPa)Strength (MPa)2.54.52.54.51012130160Twist acing(mm)TensionShear6072100100Ramset Easydrive Masonry AnchorCapacity of Ramset Easydrive Masonry Anchor – Pre-assembled fixing with screw includedAnchor SizeTwist DrillRecommended Working Loads(Safety factor 4:1)EdgeDistance(mm)Dia.(m Length(m Dia.(mm) Length(m Tensile Load (N) Shear Load (N)m)m)m)AACAAC Compressive TensionCompressiveStrength (MPa)Strength 060CSR Hebel Technical Manual January 2006Section 8AnchorPartNo.8.21

88ProprietaryFixings& &BracketsProprietaryFixingsBracketsRamset Ramplug Masonry AnchorThe Ramset Ramplug is a nylon plug forsecuring screws in lightweight buildingmaterials. Major benefits of the Ramplugare quick installation and its special designmaking it suitable for all types of screws.Capacity of Ramset Ramplug Masonry AnchorAnchor SizeRecommended Working Loads(Safety factor 4:1)Twist DrillAnchorScrewPartNoDia.(mDia.(m Length( Dia.(mm Length(.m)m)mm))mm)Tensile Load(N)AACCompressiveStrength (MPa)Shear Load th (MPa) Tension Shear Tension Shear2.54.52.54.5DNP55255353.0 –4.05585559035705050DNP66306404.0 –5.0851358512535705050DNP77357504.5 –5.512017010014040806060DNP88408555.0 –6.016021514020040806060DNP10105010656.0 –8.0255370165245751007575DNP12126012758.0 –10.0350520205305751007575Ramset Long Ramplug Masonry AnchorThe Ramset Long Ramplug is a nylon plugwith an extra long expansion segment, foruse in lightweight building materials, suchas autoclaved aerated concrete.Capacity of Ramset Long Ramplug Masonry AnchorRecommended Working Loads(Safety factor 4:1)Twist DrillAnchorScrewPartNoDia.(mDia.(m Length( Dia.(mm Length(.m)m)mm))mm)Tensile Load(N)AACCompressiveStrength (MPa)Shear Load th (MPa) Tension Shear Tension Shear2.54.52.54.5654.0 –5.0165200150185357050508805.0 –6.0220270210250408060608010956.0 –8.027533527033075100757595121108.0 6891041071912CSR Hebel Technical Manual January 2006Section 8Anchor Size8.22

ckets8Ramset Ultra Long Ramplug MasonryAnchorThe Ramset Ultra Long Ramplug is a longshaft nylon plug for fixing wood or metalfacades sub-frames. Supplied completewith the compact screw. Available in twohead styles Posi and Hex Head.Capacity of Ramset Ultra Long Ramplug Masonry AnchorPartPart Descript Anchor SizeTwist DrillNo.He No.PozxHead iHead*Dia.( Length( Dia.( Min.Demm) mm) mm) pth(mm)Min.EmbedDepth(mm)Recommended WorkingLoads (Safety factor 4:1)TensileLoad (N)EdgeSpacing(mm)Distance(mm)Shear Load(N)AACAACTension Shear Tension ShearCompressiv Compressivee 10 10 10 10 410 x28019028010100903053753003707510075100Section 8Note: * Accessories: Setting Tool for Pozi Drive Head Screws: Part No. 590329 (No. 4 Pozi Drive)CSR Hebel Technical Manual January 20068.23

Proprietary Fixings & Brackets8Proprietary Fixings & Brackets8.98TOX Product SpecificationsTFS – L : All Purpose Long PlugThe TFS-L All purpose Long Plug isdesigned to knot up inside CSR Hebelblocks as the screw is tightened, providinga deep seated grip. The appropriate holesize must be drille